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Full Automatic Custard Cake Production Line

Full Automatic Custard Cake Production Line

  • Full Automatic Custard Cake Production Line
  • Full Automatic Custard Cake Production Line
  • Full Automatic Custard Cake Production Line
  • Full Automatic Custard Cake Production Line
 
Full Automatic Custard Cake Production Line

※ The fully-automatic Custard/Cup Cake Production Line is a multifunctional fully-automatic core-filling custard pie production line which is developed based on the original equipment in order to meet various demands of different food products factories.

※ It can produce core-filling custard pies as well as cup cakes, and can also produce cakes of various shapes by using different molds.

Manufacturing Standards

※ All of the parts in contact with material adopt stainless steel SUS316L or SUS304,strong corrosion, heat resistance and easy to clean.

※ The new oven external can use stainless steel according to customer requirements,nice outlook, high temperature resistant and easy to clean.Oven shell using thermal insulation cotton,good heat preservation effect , high thermal efficiency and low energy consumption.

※ Adopt international advanced PLC automatic control system ensures the performance of this production line stable and reliable.

The Process Flow

※ Mixing - Forming - Rack Oven Baking - Out Oven and Cooling - De-mold - Collecting - Center Filling – Cooling–UV Sterilization – Packaging

Main Parameters

※ Production capacity: 10-11 ton/day

※ Installed Power: 46KW

※ Gas cost: 20-35kg/h

※ Compressed Air Pressure: 0.6MPa

※ Length of Oven: 76m

※ Speed of Rotation: Frequency control

Main Components

※ Stirrer: It is divided into traditional agitator and air agitator;

※ Forming Machine: Double-row forming machine

※ Combustible gas hot-air circulation baking ovens:

※ It adopts the most advanced gas combustion and hot-air circulation heating mode, and has six temperature zones, namely an upper front temperature zone, a lower front temperature zone, an upper middle temperature zone, a lower middle temperature zone, an upper back temperature zone and a lower back temperature zone;

※ After the temperature is set, the control motor is used for automatic control by a disc valve, the heat is up and down transferred to the furnace hearth by the air duct to bake foods;

※ the furnace has the advantages of quick heating, stable temperature, little change, automatic control of temperature, etc.,

※ The produced cakes have the advantages of good taste, softness, more uniform surface color and luster, freshness, tenderness and etc.

※ De-molding Machine: Suction type de-molding machine, the shape of cakes is unchanged.

※ Core-filling Machine: It can automatically fill the whole row of cakes with stuffing; if one cake is sensed not to be on the production line, the filling needle will not work to avoid the damage to the conveyor belt.

※ Empty Disc Cleaning Conveyor: The waste of raw materials and the cleaning procedure is avoided while the production efficiency is greatly improved.

※ Control System: PLC adopt Siemens or Mitsubishi and touch screen is with human interface design, easy to operate, according to user process require modified optimal operation parameters.

Main Characteristics

※ Full automatic production line collects electricity, light, gas, machine in the development, high degree of automation, high yield.

※ There is an observation window on the Baking oven available for watching during operation.

※ Less artificial contact with product, easy to operate.

※ The production line has reasonable artistic design, stable operation, and cleaning device,high efficiency and energy saving.

※ Provide whole factory planning, personnel training and technological formulation.

※ Products have a long shelf life

Baking Trays


 
Cake Sample
                                                 
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